SAP S/4HANA PRODUCTION ENGINEERING & OPERATIONS (PEO)

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The SAP S/4HANA Production Engineering & Operations (PEO) course is designed for professionals who want to streamline and manage complex manufacturing processes using SAP S/4HANA. The training covers production planning, engineering change management, shop floor execution, work instructions, quality integration, and manufacturing operations management. Through practical scenarios and real-world use cases, learners gain an understanding of how engineering and production teams collaborate to improve efficiency, product quality, and operational control. This course is ideal for manufacturing professionals, production planners, SAP consultants, operations managers, and engineers looking to build expertise in modern digital manufacturing processes.

Duration of Training : 40 Hours
Level: Beginner to Advanced
Batch type : Weekdays/Weekends
Mode of Training : Classroom/Online/Corporate Training
Detailed Syllabus • Hands-on Labs • Assignments • Support-Focused • Implementation

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Overview

The Syllabus

Curriculum Designed by Experts

Prerequisites:

SAP PP, MM, Basic Manufacturing Knowledge, SAP S/4HANA Navigation
SAP PEO (Production Engineering & Operations) is designed for complex manufacturing industries such as Aerospace, Defense, Automotive, Industrial Machinery, High-Tech Manufacturing, and Engineer-to-Order (ETO) environments. It bridges the gap between Engineering and Shop Floor Operations by managing EBOM, MBOM, Routings, Change
Management, and Production Execution.

Module 1: Introduction to SAP PEO (4 Hours)

Topics
• Overview of SAP Manufacturing Landscape
• Evolution from SAP PP to SAP PEO
• PEO Architecture
• Industry Use Cases
• PEO Integration with:
o SAP PP
o SAP QM
o SAP PS
o SAP PLM
o SAP EWM
• Engineer-to-Order Manufacturing
• ConVigure-to-Order Manufacturing
• Complex Assembly Manufacturing
Assignment
• Study Aerospace Manufacturing Process Flow
• Prepare Engineering-to-Production Lifecycle Diagram

Module 2: SAP PEO Master Data Foundation (6 Hours)

Topics
• Material Master Setup
• Work Centers
• Production Versions
• Production Resources
• Reference Designators
• Effectivity Concepts
• Model Unit Effectivity
• Serial Number Management
• Major Assemblies
• Installation Kits
Lab
• Create Manufacturing Materials
• ConVigure Work Centers
• Create Production Versions
Assignment
• Create Master Data for Aircraft Component Manufacturing

Module 3: Engineering BOM (EBOM) Management (6 Hours)

Topics
• Engineering BOM Concepts
• Multi-Level EBOM Structures
• Engineering Snapshots
• EBOM Version Management
• Product Structure Management
• Product Lifecycle Management Concepts
• EBOM Change Tracking
• PLM Integration Overview
Lab
• Create Multi-Level EBOM
• Maintain Engineering Snapshot
Assignment
• Create EBOM for Automobile Engine Assembly

Module 4: Manufacturing BOM (MBOM) Creation (8 Hours)

Topics
• EBOM vs MBOM
• MBOM Structure Design
• Manufacturing Perspective
• Assembly Planning
• Planning Scopes
• Visual Enterprise Manufacturing Planner (VEMP)
• BOM Transformation Process
• Component Allocation
• Reference Points
• Effectivity-Based MBOM
Lab
• Convert EBOM to MBOM
• Create Manufacturing BOM
Assignment
• Design MBOM for Aircraft Wing Assembly PEO supports transforming design-driven EBOM structures into manufacturing-driven MBOM structures using tools such as Visual Enterprise Planner.

Module 5: Shop Floor Routing Design (8 Hours)

Topics
• Routing Fundamentals
• Shop Floor Routing
• Operation Activities
• Work Instructions
• Version Controlled Routings
• Operation Sequencing
• Resource Allocation
• Tool Tracking
• QualiVications Management
• Buyoff Management
• Quality Checkpoints
• Inspection Characteristics
Lab
• Create Shop Floor Routing
• DeVine Buyoff Procedures
Assignment
• Create Routing for Aircraft Final Assembly

Module 6: Manufacturing Change Management (8 Hours)

Topics
• Engineering Change Management
• Manufacturing Change Records (MCR)
• Change Impact Analysis
• Change Approval WorkVlow
• Version Management
• Revision Control
• Effectivity-Based Changes
• Change Propagation
• Production Order Impact Analysis
• Manufacturing Governance
Lab
• Create Change Records
• Perform Impact Analysis
Assignment
• Implement Design Change During Production
PEO provides manufacturing change records and impact analysis to manage engineering changes even after production has started.

Module 7: Production Planning Integration (4 Hours)

Topics
• MRP Integration
• Planned Orders
• Production Orders
• Capacity Planning
• Material Availability Check
• Order Conversion
• Demand Planning
• Supply Planning
Lab
• Run MRP
• Convert Planned Order to Production Order
Assignment
• Production Planning for 100 Aircraft Components

Module 8: Production Operations Execution (10 Hours)

Topics
• Production Operator Dashboard
• Work Queue Management
• Production Execution
• Order ConVirmation
• Activity ConVirmation
• Serial Number Tracking
• Product Genealogy
• Traceability
• Data Collection
• Defect Recording
• Rework Processing
• Non-Conformance Handling
• Production Monitoring
Lab
• Execute Production Order
• Perform Operator ConVirmations
Assignment
• Complete End-to-End Production Execution Cycle
PEO provides role-based shop-Vloor execution interfaces, operator work instructions, serial tracking, and production monitoring capabilities.

Module 9: Quality Integration (4 Hours)

Topics
• Inspection Characteristics
• Quality Planning
• In-Process Inspection
• Quality NotiVications
• Defect Management
• Non-Conformance Reports
• Root Cause Analysis
• Corrective Actions
Lab
• Create Inspection Characteristics
• Execute Quality Checks
Assignment
• Manage Quality Issues During Production

Module 10: Project System Integration (4 Hours)

Topics
• PEO and SAP PS Integration
• WBS Elements
• Networks
• Installation Orders
• Major Assembly Projects
• Project Manufacturing
Lab
• Create Project-Based Manufacturing Scenario
Assignment
• Aircraft Manufacturing Project Setup

Module 11: Fiori Applications for PEO (4 Hours)

Topics
• PEO Fiori Architecture
• Manufacturing Engineer Apps
• Production Supervisor Apps
• Production Operator Apps
• Change Record Apps
• Impact Analysis Apps
• Work Queue Apps
• Production Monitoring Apps
Lab
• Execute End-to-End Business Process Using Fiori
Assignment
• ConVigure Role-Based Fiori Access

Module 12: SAP PEO Reporting & Analytics (4 Hours)

Topics
• Manufacturing KPIs
• Production EfViciency Reports
• Change Impact Reports
• Operator Performance Reports
• Quality Reports
• Production Traceability Reports
• Embedded Analytics
• SAP Analytics Cloud Integration
Lab
• Build Production Dashboards
Assignment
• Create Manufacturing KPI Dashboard

Real-Time Industry Projects

Project 1: Aerospace Manufacturing
• Aircraft Component Engineering
• EBOM to MBOM Conversion
• Change Management
• Serial Number Tracking
Project 2: Automotive Manufacturing
• Vehicle Assembly Process
• Major Assembly Management
• Production Execution
• Quality Tracking
Project 3: Industrial Equipment Manufacturing
• Engineer-to-Order Process
• Project Manufacturing
• Installation Kits
• Shop Floor Execution
Project 4: Defense Equipment Manufacturing
• Complex Assembly Management
• Effectivity Management
• ConViguration Control
• Compliance Reporting

25 Job-Oriented SAP PEO Scenarios

1. EBOM to MBOM conversion failure
2. Production order affected by engineering change
3. Component revision mismatch
4. Shop Vloor routing version conVlict
5. Serial number traceability issue
6. Missing buyoff approval
7. Production delay due to engineering modiVication
8. Defect management workVlow
9. Installation kit shortage
10. Major assembly tracking
11. Change impact analysis
12. Work instruction modiVication
13. Production order rework
14. Quality inspection failure
15. Resource qualiVication mismatch
16. Material effectivity conVlict
17. Routing effectivity issue
18. MRP planning error
19. Engineering snapshot comparison
20. Product genealogy reporting
21. Production hold processing
22. ConViguration-controlled manufacturing
23. Multi-level BOM synchronization
24. Project manufacturing integration
25. End-to-end ETO manufacturing execution

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SAP S/4HANA Production Engineering & Operations (PEO) Course Certification with Training In Kochi

Q: Module 1: Introduction to SAP PEO (4 Hours)

Topics • Overview of SAP Manufacturing Landscape • Evolution from SAP PP to SAP PEO • PEO Architecture • Industry Use Cases • PEO Integration with: o SAP PP o SAP QM o SAP PS o SAP PLM o SAP EWM • Engineer-to-Order Manufacturing • ConVigure-to-Order Manufacturing • Complex Assembly Manufacturing Assignment • Study Aerospace Manufacturing Process Flow • Prepare Engineering-to-Production Lifecycle Diagram

Q: Module 2: SAP PEO Master Data Foundation (6 Hours)

Topics • Material Master Setup • Work Centers • Production Versions • Production Resources • Reference Designators • Effectivity Concepts • Model Unit Effectivity • Serial Number Management • Major Assemblies • Installation Kits Lab • Create Manufacturing Materials • ConVigure Work Centers • Create Production Versions Assignment • Create Master Data for Aircraft Component Manufacturing

Q: Module 3: Engineering BOM (EBOM) Management (6 Hours)

Topics • Engineering BOM Concepts • Multi-Level EBOM Structures • Engineering Snapshots • EBOM Version Management • Product Structure Management • Product Lifecycle Management Concepts • EBOM Change Tracking • PLM Integration Overview Lab • Create Multi-Level EBOM • Maintain Engineering Snapshot Assignment • Create EBOM for Automobile Engine Assembly

Q: Module 4: Manufacturing BOM (MBOM) Creation (8 Hours)

Topics • EBOM vs MBOM • MBOM Structure Design • Manufacturing Perspective • Assembly Planning • Planning Scopes • Visual Enterprise Manufacturing Planner (VEMP) • BOM Transformation Process • Component Allocation • Reference Points • Effectivity-Based MBOM Lab • Convert EBOM to MBOM • Create Manufacturing BOM Assignment • Design MBOM for Aircraft Wing Assembly PEO supports transforming design-driven EBOM structures into manufacturing-driven MBOM structures using tools such as Visual Enterprise Planner.

Q: Module 5: Shop Floor Routing Design (8 Hours)

Topics • Routing Fundamentals • Shop Floor Routing • Operation Activities • Work Instructions • Version Controlled Routings • Operation Sequencing • Resource Allocation • Tool Tracking • QualiVications Management • Buyoff Management • Quality Checkpoints • Inspection Characteristics Lab • Create Shop Floor Routing • DeVine Buyoff Procedures Assignment • Create Routing for Aircraft Final Assembly

Q: Module 6: Manufacturing Change Management (8 Hours)

Topics • Engineering Change Management • Manufacturing Change Records (MCR) • Change Impact Analysis • Change Approval WorkVlow • Version Management • Revision Control • Effectivity-Based Changes • Change Propagation • Production Order Impact Analysis • Manufacturing Governance Lab • Create Change Records • Perform Impact Analysis Assignment • Implement Design Change During Production PEO provides manufacturing change records and impact analysis to manage engineering changes even after production has started.

Q: Module 7: Production Planning Integration (4 Hours)

Topics • MRP Integration • Planned Orders • Production Orders • Capacity Planning • Material Availability Check • Order Conversion • Demand Planning • Supply Planning Lab • Run MRP • Convert Planned Order to Production Order Assignment • Production Planning for 100 Aircraft Components

Q: Module 8: Production Operations Execution (10 Hours)

Topics • Production Operator Dashboard • Work Queue Management • Production Execution • Order ConVirmation • Activity ConVirmation • Serial Number Tracking • Product Genealogy • Traceability • Data Collection • Defect Recording • Rework Processing • Non-Conformance Handling • Production Monitoring Lab • Execute Production Order • Perform Operator ConVirmations Assignment • Complete End-to-End Production Execution Cycle PEO provides role-based shop-Vloor execution interfaces, operator work instructions, serial tracking, and production monitoring capabilities.

Q: Module 9: Quality Integration (4 Hours)

Topics • Inspection Characteristics • Quality Planning • In-Process Inspection • Quality NotiVications • Defect Management • Non-Conformance Reports • Root Cause Analysis • Corrective Actions Lab • Create Inspection Characteristics • Execute Quality Checks Assignment • Manage Quality Issues During Production

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