SAP PP

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SAP PP (Production Planning) is a module within the SAP ERP (Enterprise Resource Planning) system that focuses on planning, managing, and optimizing an organization’s production processes. It plays a crucial role in helping businesses efficiently manufacture products, manage resources, and meet customer demand. SAP PP is essential for manufacturing organizations looking to enhance their production efficiency, reduce lead times, minimize production costs, and respond quickly to changes in customer demand.

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Overview

The Syllabus

Curriculum Designed by Experts

ERP INTRODUCTION

Manual Business process and its limitations
ERP Products
Introduction to SAP and its Modules
Role of PP Consultant in SAP Projects

SAP R/3 ARCHITECTURE

Application Server Services R/3 Landscape
Client Concept in SAP

PP INTRODUCTION

Control over the enterprise using SAP-PP
Integration of SAP PP with other Modules. (MM, SD, QM, FI)

MASTER DATA

Material Master
Creation of material master by understanding the importance each field.

BOM

Creation of BOM by understanding the Importance of each field.
Types of BOM
Level of BOM
Reports for BOM
Tables for BOM
Work Center
Introduction to work center.
Creation of work center by understanding the importance of each field.
Importance of standard value key and control key.
Creation of capacity.
Understanding the concept of cost center, cost element and activity types.
Routing
Understanding the concept of routing.
Creation of routing by understanding the importance of each field.
Understanding the importance of usage and status of task list.
Creation of operations.
Creation of group and group counters.
Creation of alternate and parallel sequences.

DEMAND & PLANING

Concepts of demand management and planning in SAP PP.
Creation of demand.
Creation of PIR.
Creation of customer requirement.
Creation of sales requirement.
Planning strategies
Types of planning strategies.
Importance of strategy-10, 11, 20, 30, 40, 50
Long-Term planning (LTP)
Concept & Importance of LTP
Creation of planning scenario.
Running planning in simulation mode.
Sales operation planning (SOP)
Introduction to SOP.
Importance of SOP.
Creation of Product group.
Creation of material group.
Creation of production plan in In-active version.
Synchronization of production plan to sales.
Creation and execution of rough-cut planning.
Version management.
Transferring the requirement from SOP to Demand Management.
Material requirement planning (MRP)
Concept of MRP
MRP Types.
Consumption based planning.
Manual and automatic re-order point.
Master production scheduling.
Understanding of MPS types such as M0, M1, M2, M3 & M4.
Execution of MRP in online and back ground.
Creation of planned order manually and automatically.

PRODUCTION ORDER EXECUTION

Creation of production order from planned order.
Creation of production order manually.
Scheduling the production order.
Availability check for components and capacity.
Order release and its restrictions.
Concept of backlash indicator.
Goods issue for the production order manual.
Production order conformation such as standard conformation and milestone confirmation.
Cancellation of confirmation.
Auto and manual goods receipt for the order.
Technical completion of order.
Post processing records.
WIP calculation.
Variance calculation.
Order closing.
Reports

PP-REM (Repetitive manufacturing)

Introduction to REM Manufacturing Process Master data
Material master.
Bill of material
Work center
Rate routing
Production version.
Preliminary cost estimate.
Standard cost estimate.
Transferring standard cost to material by marking the variance.
Demand Management
Creation of internal demand
MRP execution
Process execution
Creation of planning table.
Executing the run schedules by auto GI and GR.
Executing the WIP and variance.
Post processing records.

(PP PI) PROCESS INDUSTRY

PP Master data (PI)
Material master (same as PP-Des)
BOM (same as PP-Des)
Resource
recipe
process order creation
Process order Execution
Production planning in process Industries
Pi-Sheets
PP-Pi Configuration
Class
Characteristics
BATCH MANAGEMENT
BATCH DETERMINATION
VARIANT CONFIGURATION

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