SAP PP-PI

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4.2 (1258 Ratings)

SAP PP-PI is a high-performance finite element pre-processor that provides a highly interactive and visual environment to analyze product design performance.

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Overview

The Syllabus

Curriculum Designed by Experts

Module 1: Introduction to SAP PP-PI

• Overview of SAP PP vs. PP-PI
• Industry relevance (Process vs. Discrete Manufacturing)
• SAP S/4HANA changes in PP-PI

Module 2: Master Data in PP-PI

• Material Master – process-specific views
• Bill of Materials (BOM) for Process Industries
• Master Recipe vs. Routing
• Resources (work centers) and PRTs
• Production Versions in PP-PI
Exercise: Create a master recipe and link it with a production version

Module 3: Process Management

• Process Order Types and Configuration
• Process Order Creation and Release
• PI Sheets (XSteps, Control Recipes)
• Process Instructions and Control Recipe Destination
• Electronic Signature and Approval
Exercise: Create and execute a process order with PI Sheet

Module 4: Batch Management

• Batch creation and classification
• Batch Determination during order execution
• Batch Status Management
• Shelf Life Expiry and Batch where-used list
Exercise: Simulate batch selection with automatic strategy in a process
order

Module 5: Capacity and Resource Planning

• Capacity Evaluation of Resources
• Resource Utilization and Shifts
• Scheduling and Detailed Planning
• Resource Network and PRTs (Production Resources and Tools)

Module 6: Process Order Execution and Confirmation

• Goods Issue & Goods Receipt in PP-PI
• Backflushing in Process Orders
• Confirmation Strategies
• Yield/Variance Analysis
Exercise: Execute end-to-end process from order to confirmation

Module 7: Integration with Other Modules

• PP-PI and QM (In-Process Inspection Lot)
• PP-PI and WM (Warehouse Staging & Goods Receipt)
• PP-PI and PM (Equipment Maintenance)
• PP-PI and CO (Costing & Settlement)
• Integration with MES/PI Sheets using IDoc/BAPI

Module 8: Advanced Topics

• Campaign Planning in PP-PI
• Engineering Change Management
• Recipe Change Management
• Handling Co-products and By-products
• Rework and Scrap Management in Process Orders

Module 9: Reporting and Analytics

• Standard PP-PI Reports (COOISPI, COR3, etc.)
• Custom reporting in PP-PI
• PP-PI data in SAP Fiori and S/4HANA Embedded Analytics

Module 10: Configuration Steps (SPRO)

• IMG Configuration for:
o Master Recipe
o Process Order Types
o PI Sheet Templates and Control Recipe Destination
o Batch Management Parameters
o Order Scheduling Parameters
• Customization of PI Sheets (XSteps, BAdIs)

Bonus: Real-Time Scenarios and Case Studies

• Recipe change with version control
• Integration with laboratory systems (LIMS)

Bonus: Real-Time Scenarios and Case Studies

• Recipe change with version control
• Integration with laboratory systems (LIMS)
• Electronic batch recording (EBR) implementation
• Audit Trail and compliance (21 CFR Part 11)

Capstone Project

Simulate a real-time process manufacturing lifecycle:
• Create Master Recipe & BOM
• Configure and execute a full process order
• Manage batches and quality inspection
• Confirm order and analyze settlement & variances

Deliverables

• Configuration document templates (MD, PI Sheet, Batch)
• Hands-on lab guide (step-by-step)
• Business blueprints and sample documents
• Interview Q&A for PP-PI functional consultants

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